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Rotary Pump for Filling System

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A rotary lobe pump filling machine is a quantitative filling device powered by a high-precision rotary lobe pump. It is specifically designed for the precise filling of high-viscosity, particulate, foaming, and shear-sensitive materials.

 

This equipment is widely used in the food, daily chemical, pharmaceutical, chemical, and coating industries, enabling stable, efficient, and low-loss automatic or semi-automatic filling operations.

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Rotary Pump For Filling Machine | High Accuracy Filling for Viscous Liquids


✅Key Advantages


1️⃣High-Precision Quantitative Filling

  • Utilizing the principle of a positive displacement rotor pump

  • Filling accuracy can reach ±0.3% – ±0.5%

  • Unaffected by changes in material viscosity and temperature


2️⃣Adaptable to a variety of complex materials

  • Low-shear conveying, does not damage material structure

  • Can convey high-viscosity, paste, greasy, and soft particle-containing materials

  • Suitable for media that are prone to foaming, crystallization, and sedimentation


3️⃣Stable filling, no dripping

  • Fast start/stop response, precise flow control;

  • Optional anti-stringing and anti-drip structures for the filling nozzle;

  • Clean and tidy filling process, reducing material waste;


4️⃣Compact structure and easy maintenance

  • Modular design for easy assembly and disassembly;

  • No metal-to-metal contact between the rotor and pump chamber, resulting in a long service life;

  • Low cleaning and maintenance costs, suitable for frequent material change operations;


✅Working Principle


The rotary pump filling machine uses a pair of synchronously rotating rotors to form a sealed conveying chamber within the pump cavity, continuously and evenly pushing the material to the filling port.

The volume or weight of each filling can be precisely controlled by adjusting the motor speed or filling time.

✔ Filling volume = Rotor volume * Speed * Time

✔ Smooth filling process with minimal pulsation and high repeatability


Applicable Materials


Food Industry

  • Honey, chocolate sauce, peanut butter

  • Jam, tomato sauce, salad dressing

  • Yogurt, cream, concentrated dairy products


Daily Chemical Industry

  • Shampoo, shower gel, hand cream

  • Toothpaste, face cream, laundry detergent

  • Cosmetic cream and lotion


Pharmaceutical Industry

  • Ointment, gel, syrup

  • Chinese herbal ointment formula, oral liquid


Chemical Industry

  • Adhesive, resin, ink

  • Paint, grease, sealant


Application Scenarios

  • Single head/multi head filling production line

  • Semi automatic manual filling station

  • Fully automatic filling+sealing+conveyor line

  • Quantitative packaging, barrel packaging, bottle packaging, canned packaging

  • Suitable for small batch multi specification or continuous large-scale production needs.



Main Configuration

  • Core pump type: high-precision rotary pump

  • Drive mode: servo motor/variable frequency motor

  • Control system: PLC+touch screen

  • Filling head: anti drip filling nozzle (customizable)

  • Rack material: Stainless steel 304/316L


Technical Parameters (Reference)

Item

Parameter Range

Filling range

10 ml – 5000 ml(Customizable)

Filling accuracy

±0.3% – ±0.5%

Filling speed

10 – 60 Bottle/minute 

Applicable viscosity

1 – 1,000,000 cP

power supply

AC 220V / 380V

material

SUS304 / SUS316L


▎Specific parameters can be customized according to customer material and production capacity requirements.


Customization Options


  • Multi filling head configuration (2/4/6/8 heads)

  • Explosion proof design (chemical industry)

  • CIP online cleaning system

  • Automatic bottle loading/conveyor line docking

  • Corrosion resistant materials (PTFE, Hastelloy, etc.)


How to Choose a Rotary Pump Filling Machine

When choosing a rotary pump filling machine, a comprehensive evaluation should be conducted based on material characteristics, filling requirements, and production conditions. The following key factors are particularly important:


✔. Material Characteristics

Firstly, clarify the viscosity, flowability, and particle content of the filled material.

For materials with high viscosity, paste, paste, or soft particles, it is recommended to use a large chamber, low-speed rotary pump

For materials that are sensitive to shear or prone to foaming, low shear and smooth conveying structures should be preferred to avoid damaging the medium structure


✔. Filling Volume&Accuracy Requirements

Select the appropriate pump type and control method based on the single filling volume and accuracy requirements:

It is recommended to use a servo driven rotor pump filling system for small dose and high-precision applications

High displacement rotary pumps can be used for high-dose or barrel applications to improve efficiency


✔. Production Efficiency and Automation Level (Production Capacity)

Low to medium production capacity: Single head or double head semi-automatic rotary pump filling machine

Medium to high production capacity production line: multi head rotor pump filling machine, compatible with automatic conveyor lines

Choosing the appropriate number of filling heads can effectively balance efficiency and cost


✔. Material&Compliance

Food and pharmaceutical industries: SUS316L stainless steel is recommended, which meets food grade or GMP requirements

Chemical and corrosive media: optional anti-corrosion materials or special sealing structures

Reasonable material selection can significantly extend the service life of equipment


✔. Cleaning&Maintenance Requirements

If frequent material replacement is required during the production process, it is recommended to choose:

Quick detachable rotor pump structure

Filling machine configuration supporting CIP online cleaning

To reduce downtime and improve overall production efficiency


✔  Professional advice: Before selecting, it is recommended to provide the material name, viscosity range, filling volume, bottle type, and target production capacity. The manufacturer can recommend a more suitable rotor pump filling solution based on this.


Why Choose Us

Years of experience in the research and development of rotary pumps and filling systems

Support OEM/ODM customization

Strict factory testing to ensure stable operation

Provide complete technical support and after-sales service



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